Innovative metalworking fluid concepts

Tailored to your on-site manufacturing process:

  • Emulsions with long-term stability
  • Fully automated fluid management
  • High-quality machining oils
  • Precisely matched machine lubricants

“For us, the Mabanol Cut metalworking concept means tailoring machining fluids, automation solutions and machine lubricants to the specific manufacturing process, the workforce and the on-site conditions.” 

Metalworking fluids & emulsion management
Efficiency on highest level

Mabanol metalworking fluids

Modern product technologies, including tailored product development

  • Long-term stability without the addition of adjusting agents
  • Skin-friendly (dermatological reports available)
  • Formulations requiring no hazardous labelling
  • Reduced consumption of cutting fluids and lubricants
  • Longer tool life
  • Lower volumes of waste oil

Emulsion management Mabanol CoolMatic

Fully automated emulsion refill without manual intervention

  • Maximum emulsion and process stability
  • Low costs & quick payback (within a few months!)
  • Flexible, simple and customisable to suit your machinery
  • 24/7 machine operation with no maintenance required
  • Up to 1 hour of additional production time per machine per day

More information on Mabanol CoolMatic

Emulsion monitoring Mabanol Detect & Connect

Digital monitoring of emulsion parameters

  • Fully automated monitoring of pH, concentration and nitrite
  • Real-time dashboard for complete transparency
  • Comprehensive documentation, including measurement history
  • Access at any time via smartphone, tablet or PC
     

Metalworking fluids should not only meet basic requirements such as cooling and lubrication, but also ensure user and machine safety as well as environmental protection. With the Mabanol Cut product line, we have created our own brand of metalworking fluids that always comply with the latest REACH regulations. The Mabanol Cut product portfolio comprises water-miscible cutting fluids for all types of materials, metalworking oils, industrial cleaners and corrosion protection products. Whether for machining, forming, cleaning or corrosion protection, Mabanol guarantees metalworking of the highest standard.

 

With Mabanol Cut, we offer not only lubricants but also concepts and tailoured solutions for our customers. Our range includes a diverse portfolio of innovative metalworking fluids designed to optimise processes, as well as customised product and concept developments.

  • Expert technical advice
  • Laboratory analysis and quality control
  • Direct contact with the manufacturer regarding any product modifications and innovations
  • Fluid management, including monitoring and maintenance
  • Certified production and filling in Germany (ISO 9001 and 14001)
  • Training courses and safety briefings

 

Individual cutting fluids

At Mabanol, we don’t offer off-the-shelf cutting fluids – our approach is to provide comprehensive solutions designed to optimise the manufacturing process. By utilising innovative technologies, Mabanol Cut products ensure both the health and safety of employees and process reliability.

Advantages of our metalworking fluids at a glance

  • Longer service life and lower replenishment volumes
  • Excellent wear protection for longer tool life
  • Stable emulsifiers prevent bacterial growth
  • High skin compatibility
  • No need to add adjusting agents
  • Effective corrosion protection without undesirable residues
  • Lower oil mist and drag-out of emulsion
  • Increased machine cleanliness thanks to excellent rinsing behaviour
  • Stable emulsion even in hard water up to 2.500 ppm CaCo3
  • Low tendency to foam even in soft water
  • High-performance machining owing to excellent cooling properties

Different requirements need to be met and vary depending on the application. Whether grinding or general machining operation (e.g. turning, milling, drilling and sawing) - Mabanol stands for metal processing at the highest standard ensuring efficiency and effectivity.

Below you will find a list of our metalworking fluids, organised by product category. Clicking on the relevant category will display all corresponding Mabanol Cut products, including their product and safety data sheets. An application matrix is provided at the end of each product line to give you a comprehensive overview.

PRODUCT FILTER TEXT

Water miscible cutting fluids - emulsions

Mineral oil-based, water emulsifiable metalworking fluid concentrate especially for general to heavy-duty machining of cast iron, steel and alloyed steel as well as aluminium

Mineral oil-based, water-emulsifiable universal metalworking fluid concentrate

Mineral oil-based, water-emulsifiable metalworking fluid concentrate

Mineral oil-based, water-emulsifiable metalworking fluid concentrate

Water emulsifiable metalworking fluid concentrate for general machining e.g. turning, milling, drilling and sawing of cast iron, steel, high-alloy steel and aluminium

Water-emulsifiable, boric acid-free and amine-containing cooling lubricant concentrate especially for grinding and general machining of plastics, cast iron, steel and alloyed steel

Water emulsifiable metalworking fluid concentrate for grinding and light machining of cast iron as well as steel, alloyed steel and aluminium

Water emulsifiable metalworking fluid concentrate for general machining e.g. turning, milling, drilling and sawing of cast iron, alloy as well as plain carbon steel and aluminium

Water emulsifiable metalworking fluid concentrate for grinding and general machining of steel and alloyed steel as well as aluminum

Water emulsifiable metalworking fluid concentrate for grinding and general machining of steel and alloyed steel as well as aluminum

Water-emulsifiable metalworking fluid concentrate for general machining and grinding of alloyed and unalloyed steels as well as cast iron, aluminum and partially also for non-ferrous metals

Water-emulsifiable metalworking fluid concentrate especially for grinding and general machining of alloyed and non-alloyed steels and cast iron

Water-emulsifiable metalworking fluid concentrate for general to heavy-duty machining of cast iron, alloyed and unalloyed steels and aluminum

Water emulsifiable metalworking fluid concentrate for general to heavy-duty machining of cast iron, steel, high-alloy steel and aluminum

Application matrix of the Mabanol Cut Coolants

Water soluble cutting fluids - synthetics

Mineral oil-free, water-emulsifiable, boric acid and amine-free coolant concentrate, suitable for grinding of hard metal and carbide tools

Mineral oil-free, water-soluble metalworking fluid concentrate for grinding and general machining of alloyed and unalloyed steels and cast iron

Mineral oil-free, water emulsifiable metalworking fluid concentrate

Mineral oil-free, water-soluble metalworking fluid concentrate for grinding alloyed and unalloyed steels as well as cast iron

Mineral oil-free, water-soluble metalworking fluid concentrate for grinding and general machining of cast iron as well as steel and alloy steel

Mineral oil-free, water-soluble metalworking fluid concentrate for grinding of cast iron as well as steel and alloy steel

Application matrix of the Mabanol Cut Coolants

Neat cutting oils

Mineral oil-based chlorine-free neat metalworking fluid for general machining of alloyed and unalloyed steels, cast iron, non-ferrous metal and aluminum

Non-water-miscible coolant lubricant based on GTL for general to medium-duty machining and grinding of alloyed and unalloyed steels, cast iron, non-ferrous metals and aluminium

Non-water-miscible coolant lubricant based on GTL for deep hole drilling and heavy machining as well as forming operations on unalloyed and alloyed steels

Chlorine-free mineral oil-based neat metalworking fluid for general machining of aluminium, yellow metal, cast iron and alloy steel as well as plain carbon steel

GTL-based non-water-miscible cooling lubricant

Mineral oil-based chlorine-free neat metalworking fluid for general machining of alloyed and unalloyed steels, cast iron, non-ferrous metal and aluminum

Chlorine-free cooling lubricant, which is used undiluted for general machining work, deep hole drilling and broaching as well as especially for gear milling of alloyed and unalloyed steels, cast iron, aluminum and non-ferrous metal

Mineral oil-based chlorine-free neat metalworking fluid for general machining of alloyed and unalloyed steels, cast iron, non-ferrous metal and aluminum

Mineral oil based metalworking fluid, not water-miscible, especially for deep-hole drilling of alloyed and unalloyed steels as well as for general to heavy-duty machining

Non-water-miscible coolant lubricant for deep hole drilling, slotting, heavy machining and forming of unalloyed and alloyed steels

Chlorine-free mineral oil based metalworking fluid for general machining, particularly suitable for working on alloyed and unalloyed steel, cast iron and aluminum as well as yellow metal

Neat oil specially designed for machining ferrous materials as well as aluminum and aluminum alloys, brass, copper and bronze

Application matrix of the Mabanol Cut Cutting Oils

Grinding oils

Chlorine- and aromatic-free neat metalworking fluid containing mineral oil and GTL base oils for grinding alloyed and unalloyed steels, non-ferrous metals, aluminum and hard metals

Non-water-miscible cooling lubricant for grinding alloyed and unalloyed steels, and to a limited extent for non-ferrous metals and aluminum

Non-water-miscible metalworking fluid for grinding and general machining of alloyed and non-alloyed steels, cast iron and aluminium

Non-water-miscible cooling lubricant for grinding and especially for tooth flank and full profile grinding of alloyed and unalloyed steels, cast iron, non-ferrous metals and aluminium

Mineral oil-based neat metalworking oil for grinding alloyed and unalloyed stell as well as aluminium, cast iron and yellow metal

Application matrix of the Mabanol Cut Grinding Oils

Forming oils

Chlorine-free, mineral oil-based cooling lubricant with EP active ingredients and lubricating components used undiluted for general forming and stamping of alloyed and unalloyed steels as well as aluminum and non-ferrous metals

Chlorine-free, mineral oil-based neat oil with volatile properties

Non-water-miscible metalworking fluid with volatilizing properties for medium-duty forming and stamping work

Non-water-miscible metalworking fluid with volatilizing properties

Non-water-miscible metalworking fluid with volatilizing properties for stamping work

Non-water-miscible metalworking fluid with volatilizing properties for stamping work

Non-water-miscible cooling lubricant for general to medium forming work on alloyed and unalloyed steels

Neat Oil for heavy-duty forming work

Neat Oil for heavy forming work

Neat Oil for heavy-duty forming work

Chlorine-free, mineral oil-based neat oil for heavy forming work

Neat oil for heavy-duty forming of alloyed as well as unalloyed steels

Neat Oil for heavy forming work

Non-water-miscible cooling lubricant for general forming work and heavy-duty machining work on alloyed and unalloyed steels

Neat Oil for medium to heavy forming work

Non-water-miscible cooling lubricant the heaviest forming work

Non-water-miscible cooling lubricant for general forming and stamping of alloyed and unalloyed steels

Non-water-miscible cooling lubricant for cold massive forming as well as tube production and heavy-duty stamping, deep-drawing and fineblanking work

Non-water miscible cooling lubricant for the heaviest forming work based on renewable raw materials

Non-water-miscible cooling lubricant for forming work of stainless, alloyed and unalloyed steels

Mineral oil-free, water-emulsifiable metalworking fluid concentrate, ester-based

Mineral oil-free, water-emulsifiable metalworking fluid concentrate, ester-based

Application matrix of the Mabanol Cut Forming Oils

Honing oils

Mineral oil based neat metalworking oil

Mineral oil-containing, non-water-miscible cooling lubricant especially for the fine grinding and honing of alloyed and unalloyed steels, titanium alloys and castings and, to a limited extent, also for copper and non-ferrous metal alloys

Mineral oil based neat metalworking oil

Application matrix of the Mabanol Cut honing oils

Dielectric fluids (EDM)

Dielectric for fone finishing and wire EDM of alloyed and unalloyed steels, aluminum, and non-ferrous metals

Dielectric for wire- and sink-EDM of alloyed and unalloyed steels, aluminum, and non-ferrous metals

Dielectric for sink-EDM of alloyed and unalloyed steels, aluminum, and non-ferrous metals with good contour sharpness

Application Matrix EDM Fluids

Spindle oils

Water-miscible concentrate for spindle cooling as well as corrosion and frost protection additive for machine tools

Finely filtered HLP-D hydraulic oil according to ISO 4406 purity class 15/13/10

Spindle oil for bearing lubrication in high-speed spindles

Spindle oil for bearing lubrication in high-speed spindles

Spindle oil for bearing lubrication in high-speed spindles

Minimum quantity lubrication

Mineral oil-free neat oil for minimum quantity lubrication

Mineral oil-free neat oil for minimum quantity lubrication

Chlorine and mineral oil-free ester-based cooling lubricant for use in minimum quantity lubrication

Chlorine and mineral oil-free cooling lubricant based on ester for undiluted, minimum quantity lubrication of alloyed and unalloyed steels, non-ferrous metals and aluminum

Lubrication Matrix of Minimum quantity lubrication

Industrial cleaner

Water-soluble acidic machine cleaner for descaling industrial washing machines, closed cooling circuits and die-casting molds

Water-soluble, phosphate-free, highly alkaline industrial cleaner for the intermediate and final cleaning of workpieces made of alloyed and unalloyed steel as well as cast

Water-soluble, salt-free, high-pressure sprayable industrial cleaner, primarily for intermediate and final cleaning of components

Water-miscible neutral all-purpose and floor cleaner

Water-soluble, industrial neutral cleaner for intermediate and final cleaning of components at low temperatures

Water-soluble, industrial neutral cleaner for intermediate and final cleaning of components

Water-insoluble, odorless cold cleaner for cleaning and degreasing in industrial production

Water-insoluble, odorless, mineral oil-containing cold cleaner for cleaning workpieces made of steel, alloyed steel, cast iron, aluminum and non-ferrous metals

Water-insoluble, odorless cold cleaner for intermediate and final cleaning of components and for cutting glass

Application matrix of the Mabanol Cut industrial cleaners - water-based cleaner

Application matrix of the Mabanol Cut industrial cleaners - Cleaning solvents

Corrosion preventives

Non-water-miscible anti-corrosion agent for the treatment of bare and chemically or galvanically treated iron surfaces with dewatering property

Non-water-miscible anti-corrosion agent with dewatering property

Non-water-miscible anti-corrosion agent for the treatment of bare and chemically or galvanically treated metal surfaces with dewatering property

Non-water-miscible anti-corrosion agent for the treatment of bare and chemically or galvanically treated iron surfaces with dewatering property

Anti-Corrosion agent based on mineral oil, emulsifiable with water or miscible with oil

Non-water-miscible, barium-free anti-corrosion agent for the treatment of bare as well as chemically or galvanically treated metal surfaces

Non-water-miscible corrosion inhibitor for the treatment of alloyed and unalloyed steels and for the preservation of machine units such as gearboxes, compressors, pumps and hydraulic systems

Mineral oil based, water emulsifiable anti-corrosion agent concentrate

Application matrix of the Mabanol Cut Corrosion Preventives

Additives

EP additive package for the formulation of non-water-miscible cooling lubricants

Additive for emulsions and solutions during the machining of carbides and yellow metals

Liquid pH value regulator used to raise the pH value of water-miscible and emulsifiable cooling lubricants

Aqueous solution of an organic calcium salt that is used undiluted as a water hardener

Stabilizer / cleaning additive for water-emulsifiable cooling lubricants

Mineral oil-free, water-soluble anti-corrosion additive for cooling lubricant solutions and emulsions when machining ferrous metals

Technical equipment

Fully automatic cooling lubricant refill system in a compact plug & play design – for individual machines, central systems and multiple machine solutions.

Contact

If you have any question regarding our metalworking fluids, please contact us