Reliable lubrication is crucial for ensuring both productivity and product quality in the food and animal feed industries. Pellet presses, commonly used in feed production and certain food applications, require specialised lubricants that can meet the demanding conditions of these sectors. With our new high-performance grease, Mabanol Sigma Food EP 2-400, we offer an innovative solution specifically developed for such applications.
The importance of lubrication in food and feed processing
Machinery in food processing often operates under extreme conditions – including high temperatures, humidity, and frequent cleaning cycles. Effective lubrication is essential to minimise wear, extend equipment life and ensure smooth operation. In areas where incidental contact between lubricant and food cannot be completely ruled out, selecting the right lubricant is particularly critical.
Lubrication challenges in pellet presses
Pellet presses compress material into pellets under high pressure, generating intense mechanical loads and heat. This requires lubricants with excellent performance under pressure and exposure to extreme temperatures. Furthermore, the lubricants must resist water, steam, and cleaning agents to comply with stringent hygiene standards. To avoid contamination, only certified lubricants with suitable approvals should be used.
Introducing Mabanol Sigma Food EP 2-400
Mabanol Sigma Food EP 2-400 is a synthetic high-performance multipurpose grease specifically engineered for use in food and feed processing equipment. It is based on a synthetic base oil and a calcium sulfonate complex thickener, offering outstanding performance – particularly in pellet press applications.
Key properties
- Mechanical stability: Maintains consistency even under heavy mechanical load, ensuring reliable lubrication.
- Water resistance: Excellent washout resistance means the grease remains effective even in humid or wet conditions.
- Oxidation and wear protection: Provides superior protection against oxidation and wear, helping to extend component life.
- Wide operating temperature range: Suitable for use from -30°C to +175°C, covering a broad range of application environments.
Certifications and approvals
For use in the food industry, specific certifications are essential to ensure safety and compliance. Mabanol Sigma Food EP 2-400 is NSF H1 registered and approved by the FDA for incidental, unintentional food contact.
Application in pellet presses
Pellet presses require a grease capable of withstanding high pressure and high temperatures during operation. Mabanol Sigma Food EP 2-400 meets these requirements with ease:
- Plain and rolling bearings: Ideal for lubricating both plain and rolling bearings, reducing friction and wear.
- Joints and sliding surfaces: Delivers excellent performance on moving parts, offering corrosion protection and long-term lubrication.
Resistance to cleaning agents: Highly resistant to water, steam, and cleaning products – ensuring continuous lubrication even during frequent washdowns.
Benefits for the food and feed industry
Mabanol Sigma Food EP 2-400 offers significant advantages for companies in the food and feed processing sector:
- Safety: Complies with HACCP-based risk management requirements and is NSF H1 approved.
- Efficiency: Outstanding lubricating performance and high oxidation stability help extend equipment life and reduce maintenance costs.
- Versatility: Suitable for various applications including mixers, conveyors, packaging lines, and more.
- Food safety: Free from contaminating substances and formulated to be odourless and tasteless, supporting product integrity.
Mabanol Sigma Food EP 2-400 – A smart choice for demanding applications
With Mabanol Sigma Food EP 2-400, we provide the food and feed industry with a state-of-the-art grease developed specifically to meet the rigid environmental demands.